Operational Support & Troubleshooting
Orcaii explains PLC and SCADA alarms using manuals and past interventions to surface likely causes and recommended troubleshooting steps for operators.
AI Assistants for Industrial Automation
Get reliable, context-aware answers from your technical documentation for automation and maintenance teams
AI Assistants for Industrial Automation
Unlike general-purpose AI, Orcalys is trained on your operational reality. It transforms manuals, PLC documentation, SCADA files, procedures, and troubleshooting records into a trusted assistant that helps engineers find answers, diagnose faults, and resolve issues faster — delivering trusted answers grounded in your documentation, reducing downtime and preserving critical operational knowledge.
The Challenge
Your experts shouldn’t be the only search engine for critical operational knowledge
The Problem
Too Many Manuals
Thousands of documents. Zero instant answers.
The consequence?
Slow troubleshooting, over-reliance on senior experts, and critical context that’s impossible to access.
Scattered across
User Manuals
SCADA / HMI/PLC
Electrical Diagrams
Maintenance Guides
Impact is real.
Time lost. Costs rise.
Every hour without the right answer has a price. Here's what scattered knowledge actually costs your operation.
€5k
Average cost of downtime per production unit when critical operational knowledge is not instantly accessible.
Downtime cost9.3h/wk
Hours engineers lose every week searching for information instead of solving real problems.
Lost productivity30%
Of total working time lost navigating disconnected systems, manuals, and siloed data sources.
System frictionYour experts shouldn't be the only search engine.
Your team has the documentation. They just can’t find the right answer fast enough when it matters most.
Thousands of documents. Zero instant answers.
The consequence?
Slow troubleshooting, over-reliance on senior experts, and critical context that's impossible to access.
Scattered across
User Manuals
SCADA / HMI/PLC
Electrical Diagrams
Maintenance Guides
The challenge
Impact is real.
Time lost. Costs rise.
Every hour without the right answer has a price. Here's what scattered knowledge actually costs your operation.
Downtime cost
€ 5k
Average cost of downtime per production unit when critical operational knowledge is not instantly accessible.
Lost productivity
9.3h
Hours engineers lose every week searching for information instead of solving real problems.
System friction
30%
Of total working time lost navigating disconnected systems, manuals, and siloed data sources.
Stop Searching.
Start Solving.
Built for industrial teams, trained on your knowledge
That's why we created Orcaii
Fast answer retrieval
Accurate answers from your data in seconds, not hours of searching.
Safer troubleshooting
Context-aware insights from verified sources for better decisions.
Cross-system knowledge
Manuals, docs, and siloed data — all accessible in one place.
Easy integration
Fits your existing workflow with no disruption to operations.
The Solution
Not just smarter — built for you
Here's what makes Orcalys fundamentally different from any general AI.
General AI
Orcalys
Trained on the entire internet — knows everything, masters nothing
vs
Trained exclusively on your operationsYour manuals, procedures, and records — nothing else
Generic answers that may not apply to your equipment
vs
Precise answers for your exact machinesUnderstands your PLC, SCADA, and site procedures
No way to know if the answer is right or where it came from
vs
Every answer cites its sourceDirectly from your validated, official documents
Your confidential data processed on external servers
vs
Fully private, hosted on your infrastructureYour data never leaves your control — ever
Designed for everyday consumers, not industrial reality
vs
Built for engineers and industrial teamsTrusted answers that reduce downtime and save lives
Your data stays yours
Runs entirely on your own servers. Nothing shared with third parties — ever.
Decisions backed by proof
Every answer references your official documents so engineers act with full confidence.
The right answer, from the right document, in seconds.
That's what your engineers deserve.
Stop Searching.
Start Solving.
Fast answer retrieval
Accurate answers from your data in seconds, not hours of searching.
Safer troubleshooting
Context-aware insights from verified sources for better decisions.
Cross-system knowledge
Manuals, docs, and siloed data — all accessible in one place.
Easy integration
Fits your existing workflow with no disruption to operations.
That's why we created Orcaii
Built for industrial teams, trained on your knowledge
Orcaii gives your operators, technicians, and engineers instant answers from your own documentation — no more searching, no more guessing.
Our Product
Designed for Every Operational Team
Orcaii supports engineers, operators, maintenance teams, and automation specialists with fast, reliable access to technical knowledge.
USE CASES
Engineering & Automation Expertise
Orcaii explains PLC logic, automation sequences, and control strategies using engineering documentation.
Knowledge Management & Access
Orcaii gives teams instant access to industrial knowledge across manuals, procedures, standards, and engineering content.
Historical Knowledge & Operational Insight
Orcaii enables teams to retrieve past interventions, troubleshooting records, and operational issues.
Workforce Enablement & Knowledge Transfer
Orcaii helps operators and technical teams access the right knowledge in natural language.
Safe & Non-Intrusive Deployment
Orcaii works as a read-only documentation-based layer that fits into existing industrial environments.
How it works
Simple.Secure. Effective.
Orcaii supports engineers, operators, maintenance teams, and automation specialists with fast, reliable access to technical knowledge.
01
Connect
Connect your knowledge
Connect documents, manuals, databases, and websites to build an AI tailored to your organization.
02
Ask
Ask anything
Ask operational and technical questions naturally, without complex search queries or system expertise.
03
Act Faster
Act faster
Get accurate answers and faster support to improve decision-making and problem resolution.
USE CASES
What Orcaii Offers Your Team
Orcaii supports engineers, operators, maintenance teams, and automation specialists with fast, reliable access to technical knowledge.
Operational Support & Troubleshooting
Focus: faster issue resolution and better access to operational knowledge.
Engineering & Automation Expertise
Focus: technical understanding, system documentation, and engineering support.
Knowledge Management & Access
Focus: making industrial knowledge accessible, traceable, and easier to use.
Historical Knowledge & Operational Insight
Focus: learning from past interventions and documented operational experience.
Workforce Enablement & Knowledge Transfer
Focus: improving knowledge accessibility and supporting technical teams.
Safe & Non-Intrusive Deployment
Focus: fitting into existing industrial environments without operational disruption.
What Orcaii Offers Your Team
Orcaii supports engineers, operators, maintenance teams, and automation specialists with fast, reliable access to technical knowledge.
Use cases
Operational Support & Troubleshooting
Orcaii explains PLC and SCADA alarms using manuals and past interventions.
Engineering & Automation Expertise
Orcaii explains PLC logic, automation sequences, and control strategies.
Knowledge Management & Access
Orcaii gives teams instant access to industrial knowledge.
Historical Knowledge & Operational Insight
Orcaii retrieves past interventions and troubleshooting records.
Workforce Enablement & Knowledge Transfer
Orcaii supports operators and technical teams with natural language access.
Safe & Non-Intrusive Deployment
Orcaii works as a read-only documentation-based layer.
Operational Support & Troubleshooting
Focus: faster issue resolution and better access to operational knowledge
Alarms
Alarm Analysis & Troubleshooting
Orcaii explains PLC and SCADA alarms using manuals and past interventions to surface likely causes and recommended troubleshooting steps for operators.
~3xfaster resolution
Knowledge
Unified Access to Technical Knowledge
Orcaii gives teams instant access to industrial docs, procedures, standards, and internal knowledge through one interface, reducing expert dependency.
OneRole-tailored knowledge
SCADA / HMI
SCADA & HMI Workflow Guidance
Orcaii explains SCADA and HMI workflows using manuals and procedures, helping teams find screens, navigate steps, and follow operations confidently.
ALLRole-tailored knowledge
Engineering & Automation Expertise
Focus: technical understanding, system documentation, and engineering support
PLC logic
PLC Logic Assistance
Orcaii explains PLC logic, automation sequences, and control strategies using engineering documentation, helping teams access configurations and troubleshooting details faster across industrial automation environments.
Instantlogic interpretation
Automation
Automation Strategy & Design Guidance
Orcaii helps guide automation strategy and design using engineering documentation, giving teams access to structured approaches and aligned solutions.
Bestpractices, every design
Cross-layer
Cross-System Documentation & Workflow Insight
Orcaii connects functions, data flows, and workflows across PLC, SCADA, MES, and ERP systems using integration documentation to improve system understanding.
4layers unified in one view
Knowledge Management & Access
Focus: making industrial knowledge accessible, traceable, and easier to use.
Documentation
Instant Access to Technical Knowledge
Orcaii gives teams instant access to manuals, procedures, standards, and engineering knowledge through one interface, helping them quickly find source-backed technical answers.
Instantsourced answers
Knowledge base
Preserving Industrial Expertise
Orcaii centralizes documentation and engineering knowledge into a searchable knowledge base, helping organizations preserve expertise and reduce dependency on individuals.
Onesource of truth, role-tailored
Historical Knowledge & Operational Insight
Focus: learning from past interventions and documented operational experience
Interventions
Historical Interventions & Troubleshooting History
Orcaii enables teams to retrieve past interventions, troubleshooting records, and operational issues through natural language search, helping reuse knowledge, spot recurring issues, and speed up troubleshooting.
Fulltroubleshooting history, searchable
Workforce Enablement & Knowledge Transfer
Focus: improving knowledge accessibility and supporting technical teams
Workforce
Operator Support & Knowledge Guidance
Orcaii enables operators and technical teams to access explanations, procedures, and operational knowledge via natural language, supporting faster onboarding, confident operations, and reduced reliance on senior experts.
Fasteronboarding & knowledge transfer
Safe & Non-Intrusive Deployment
Focus: fitting into existing industrial environments without operational disruption
Non-intrusive
Read-Only Industrial Assistance
Orcaii operates alongside existing industrial systems as a read-only, documentation-based decision support tool, without altering PLC logic, SCADA configurations, or operational processes.
Zerodisruption to existing systems
Why Orcaii
Better answers.
Better decisions.
Better operations.
Better decisions.
Better operations.
01
Reduce search time
Across documentation and systems
02
Faster troubleshooting
Improve speed for field engineers
03
Accessible knowledge
Make technical knowledge easier to access and apply
04
Zero disruption
Support engineers without disrupting operations
⚙️ Built for industrial environments
Works with your existing systems
Non-intrusive integration with minimal setup required
Works alongside your current tools and processes
Designed specifically for industrial teams and workflows
Secure deployment approach from day one
READY TO GET STARTED?
Bring industrial knowledge into one reliable assistant
See how Orcabot can support your engineering and operations teams.
or Contact Us →
DETAILED CAPABILITIES
How Orcaii Supports Your Team
Explore the operational capabilities behind each use case.
Operational Support & Troubleshooting
Focus: faster issue resolution and better access to operational knowledge
Alarms
Alarm Analysis & Troubleshooting
Orcaii explains PLC and SCADA alarms using manuals and past interventions to surface likely causes and recommended troubleshooting steps for operators.
~3x
faster resolution
Knowledge
Unified Access to Technical Knowledge
Orcaii gives teams instant access to industrial docs, procedures, standards, and internal knowledge through one interface, reducing expert dependency.
One
Role-tailored knowledge
SCADA / HMI
SCADA & HMI Workflow Guidance
Orcaii explains SCADA and HMI workflows using manuals and procedures, helping teams find screens, navigate steps, and follow operations confidently.
ALL
Role-tailored knowledge
Engineering & Automation Expertise
Focus: technical understanding, system documentation, and engineering support
PLC logic
PLC Logic Assistance
Orcaii explains PLC logic, automation sequences, and control strategies using engineering documentation, helping teams access configurations and troubleshooting details faster across industrial automation environments.
Instant
logic interpretation
AUTOMATION
Automation strategy & design guidance
Orcaii helps guide automation strategy and design using engineering documentation, giving teams access to structured approaches and aligned solutions.
Best
practices, every design
CROSS-LAYER
Cross-System Documentation & Workflow Insight
Orcaii connects functions, data flows, and workflows across PLC, SCADA, MES, and ERP systems using integration documentation to improve system understanding.
4
layers unified in one view
Knowledge Management & Access
Focus: making industrial knowledge accessible, traceable, and easier to use.
Documentation
Instant Access to Technical Knowledge
Orcaii gives teams instant access to manuals, procedures, standards, and engineering knowledge through one interface, helping them quickly find source-backed technical answers.
Instant
sourced answers
Knowledge base
Preserving Industrial Expertise
Orcaii centralizes documentation and engineering knowledge into a searchable knowledge base, helping organizations preserve expertise and reduce dependency on individuals.
One
source of truth, role-tailored
Historical Knowledge & Operational Insight
Focus: learning from past interventions and documented operational experience
INTERVENTIONS
Historical Interventions & Troubleshooting History
Orcaii enables teams to retrieve past interventions, troubleshooting records, and operational issues through natural language search, helping reuse knowledge, spot recurring issues, and speed up troubleshooting.
Full
troubleshooting history, searchable
Workforce Enablement & Knowledge Transfer
Focus: improving knowledge accessibility and supporting technical teams
WORKFORCE
Operator Support & Knowledge Guidance
Orcaii enables operators and technical teams to access explanations, procedures, and operational knowledge via natural language, supporting faster onboarding, confident operations, and reduced reliance on senior experts.
Faster
onboarding & knowledge transfer
Safe & Non-Intrusive Deployment
Focus: fitting into existing industrial environments without operational disruption
NON-INTRUSIVE
Read-Only Industrial Assistance
Orcaii operates alongside existing industrial systems as a read-only, documentation-based decision support tool, without altering PLC logic, SCADA configurations, or operational processes.
Zero
disruption to existing systems
BENEFITS
Better answers.
Better decisions.
Better operations.
- Reduce search time across documentation and systems
- Improve troubleshooting speed for field engineers
- Make technical knowledge easier to access and apply
- Support engineers without disrupting operations
BUILT FOR INDUSTRIAL ENVIRONMENTS
Designed to work with your existing systems
- Non-intrusive integration with minimal setup required
- Works alongside your current tools and processes
- Designed specifically for industrial teams and workflows
- Secure deployment approach from day one